Reductions in energy consumption with oven-top reflector lamps

Sidel supports Nestlé Waters in achieving reductions in its energy consumption at production sites

Nestlé Waters kickoff undertook the conservation programme in 2010 when information technology challenged its long-term supplier, Sidel, to rationalize the energy consumption of all its product equipment. With over 96 production facilities, situated in 35 producing countries around the world, Nestlé Waters places high priority on improving the environmental performance of its processes, equally well as keeping its operating costs to an absolute minimum.

Focus on blow moulders
Both the companies are aware that accident moulding machines generally account for as much every bit 70% of the total energy consumption of a complete beverage bottling line. When charged with reviewing the efficiency of the company's electrical energy usage, Sidel started by carrying out a pilot Eco inspect on ii of Nestlé Waters' blow moulders.

Later monitoring and measuring the electrical consumption of the blowers, Sidel identified corrective energy-saving measures for Nestlé Waters. Ane such recommendation was the installation of oven-top reflector lamps to maintain energy in the ovens of the blow moulding machines. This achieved a reduction in the electrical power consumption required for the preform heating process equivalent to turning off 20 preform ovens. Despite this significant amount of energy saving, optimal performance is maintained.

Stephane Bosshart, corporate chief engineer at Nestlé Waters, says, "As nosotros achieved around 20% in free energy savings, we were actually satisfied with the performance resulting from the upgrades to the kickoff 2 blowers. So much and then that based on these results, we decided to use a total eco-program to share these best practices on all of our blowers worldwide."

Energy-saving programme
In close collaboration with Sidel, the energy conservation program was deployed in all Nestlé Waters' plants worldwide. Local Sidel Services teams planned and supplied the necessary resources for the different interventions at sites in over 30 countries. They likewise provided technical support for the project. By the cease of 2015, about 130 Sidel blow moulding machines were successfully converted with the oven-top reflector lamps. All of them volition have given a return on investment (ROI) of betwixt six and 24 months.

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